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Switch Hi-Power Transformer Toroidal Core

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Switch Hi-Power Transformer Toroidal Core
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Usually the Hi-Power arc welding inverter’s single-ended pulse transformers require the transformer cores with low high frequency loss, high Bs and low Br so that to achieve bigger B. Output filter and energy stored inductance required the characteristics of high Bs, low loss and constant permeability, in this case, we made horizontal magnetic treatment on Nano-crystalline alloy to manufacture the transformer cores with low Br and constant permeability.


Characteristics

• High Bs - Reducing Volume and Weight of the cores

• High permeability and low Coercive force -- Higher efficiency and less excited power of transformer

• Low Br (Br≤0.2T) - Higher Magnetic flux density and output power

• Low core loss - Lower temperature rising, higher efficiency of the transformer

• Keep stable working at -45℃ ~ 130 ℃ for long time


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Performance Index

Basic Magnetic Property

Nano-crystalline

Ferrite

Saturate Induction Bs(T)

1.25

0.5

Br(T) (20kHz)

<0.20

0.20

Core Loss (20K Hz/0.5T) (W/kg)

<25

-

Core Loss (50K Hz/0.32T) (W/kg)

<35

-

Permeability (20KHz) (Gs/Oe)

>20,000

2,000

Hc (A/m)

<1.60

6

Magnetostriction

<2x10-6

4

Resistivity (μΩ.cm )

130

106

Curie Temperature Tc(℃)

570

<200

Stacking factor

0.75

-

Product Application

• Inverter Welding Machine Power Supply

• X-ray, laser, communication power supply

• UPS and high frequency induction heating power supply

• Charging power supply

• Electrolytic and electroplate power supply

• Plasma cutting machine

EXPERIENCE WITH

Product Specification

Item No

Core Size(mm)

Case Size (mm)

Ac(cm2)

Le(cm)

Weight(g)

Suitable Power

OD

ID

HT

OD

ID

HT

Ac

Lm

W

KW

NH-0002

50

32

20

54

28

24

1.35

12.87

125

1-1.5

NH-0003

64

40

20

66

37

23

1.72

16.3

215

1-2

NH-0004

70

40

20

75

36

25

2.03

17.28

265

1-2

NH-0005

70

40

25

72

37

28

2.81

17.3

352

3

NH-0006

80

50

25

85

44

30

2.81

20.4

416

3

NH-0010

100

50

25

105

45

44

4.69

23.56

805

8

NH-0011

100

60

20

105

56

23

2.88

25.1

540

3-4

NH-0014

105

60

30

110

57

35

5

25.9

957

8-10

NH-0015

105

60

40

110

57

34

6.3

26.06

1267

10-15

NH-0018

110

60

20

116

55

25

3.5

26.69

725

5-7

NH-0019

110

60

25

115

54

30

4.37

26.69

907

6-9

NH-0020

110

60

30

115

55

35

5.25

26.69

1081

8-10

NH-0021

120

60

30

125

57

35

6.48

28.2

1384

12-15

NH-0022

120

70

20

125

67

25

3.6

29.8

811

10

NH-0023

120

70

25

125

67

30

4.6

29.8

1014

8-10

NH-0024

120

70

30

125

67

35

5.4

29.8

1217

10-12

NH-0025

120

70

40

125

67

47

7.5

29.8

1538

12-18

NH-0026

130

80

40

136

76

45

7.2

30.3

1793

15-20

NH-0027

130

80

50

136

76

55

9

32.9

2242

20-25

NH-0029

130

90

50

136

85

56

7.5

34.5

1879

20-25

NH-0035

80

50

20

85

44

25

2.1

20.56

332

2-3

NH-0037

130

80

60

136

76

66

11.25

32.99

2700

22-28

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